Projects

SolidWorks was used to create each part: tubes, shell, and baffles, bring them together in a detailed assembly. A full drawing set was developed, including exploded views, BOM, and standard views.

Drafting

Simulation study

2023

Project brief

This assembly replicates a simplified shell-and-tube heat exchanger with removable end caps and support baffles.

industry

RESULTS

Materials :

316L is corrosion-resistant and printable, making it suitable for the shell in harsh thermal environments. Copper or aluminum offers high thermal conductivity, while 304 steel adds strength at moderate cost.

Manufacturing Processes :

Best option: Sheet metal rolling and welding for the shell; extrusion and brazing for tubes. Accessible option: 3D printed PLA/ABS model for concept validation, or copper pipe assembly for physical prototyping.

Concepts :

Thermal-fluid dynamics, pressure drop control, and manufacturability for industrial-scale thermal components.

to conclude

This model illustrates the mechanical assembly and thermal exchange principles of a shell and tube heat exchanger, commonly used in power plants, chemical industries, and HVAC systems. The selection of stainless steel and copper/aluminum highlights the balance between corrosion resistance, thermal conductivity, and manufacturability.