The ThermoCore Kettle is a bold departure from traditional kettles, focusing on material innovation and sculptural simplicity. It showcases how emerging materials like AlloyX-17 and BST ThermoResin can create superior user experiences while offering manufacturers a new market segment for premium, heat-efficient appliances. This design proves viable for production, aesthetic appeal, and cost-effectiveness in the high-end kitchenware industry. To support rapid prototyping and small-batch customization, several components, including the lid, ring handle, and handle frame can be produced using advanced 3D printing techniques such as SLA, FDM, MJF, and DMLS. These methods allow faster iteration, reduced tooling costs, and complex geometries that would be difficult or expensive with traditional methods. However, 3D printing also comes with trade-offs such as longer build times for large parts, higher per-unit costs at scale, and the need for post-processing to achieve consumer-ready finishes. This cost and process estimation serves as a pre-production roadmap. If the project is pursued, further steps will include functional prototyping, thermal stress testing, user feedback studies, and eventual transition to scalable production methods such as injection molding and deep drawing.