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Modeled in SolidWorks using revolve, pattern, and cut features, the rotor was analyzed using static and thermal FEA to assess its mechanical integrity under braking forces and thermal load.

Drafting
Simulation study

Disc Brake Rotor Analysis

Project brief
This project presents the design and structural analysis of a vented disc brake rotor for a high-performance vehicle. The part includes heat-dissipation slots and a symmetrical bolt pattern. Section views and part drawings highlight manufacturability and assembly fit.
industry
Drafting, modeling, and FEA
RESULTS

4.15 × 10⁸ N/m² = 415 MPa (red zones)

Peak von Mises stress

1.13 mm

Max displacement

0.42%

Peak strain

Static + Thermal

FEA load cases
visual assets
to conclude
Part modeling, design for machining, and simulation analysis with a focus on real-world thermal and mechanical performance.
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2026